Dyeing Cost Calculation in Textile Wet Processing Sector
Estimation of Dyeing Cost in Textile Sector:
Dyeing cost calculation method in textile industry 
Parameters

Amount or Quantity

Fabric quantity

400kg

Dye A consumed

5kg

Dye B consumed

3kg

Dye C consumed

2kg

Chemical A consumed

50kg

Chemical B consumed

10kg

Shift in a day

3 shift

Total process time

12hrs

No. of labors

3

Labor wages

Rs. 200 per shift

Steam

Rs. 75000 per month

Power

Rs. 50000 per month

Transport

Rs. 20000 per month

Salary

Rs. 100000 per month

Other expenses

Rs. 120000 per month

Dyes A price

Rs. 250 per kg

Dyes B price

Rs. 300 per kg

Dyes C price

Rs. 400 per kg

Chemical A price

Rs. 5 per kg

Chemical B price

Rs. 50 per kg

Profit

20%

To calculate the dyeing cost in textile sector, the following formula have to maintained:
Dyeing cost per kg,
Total dyeing production
= Fabric input
= 400kg
Total Production Time Calculation:
= Process time
= 16hrs
= (16/8) shift
= 2 shift
Direct Material Cost (D.M) Calculation:
Dye C cost = Amount of dye × Dye price = 2×Rs. 400 = Rs. 800
Chemical B cost = Amount of chemical × Chemical price = 30×Rs. 50 = Rs. 1500
= Rs. 4700
= Rs. 1600
Direct expense = 0
Overheads Cost Calculation:
= {(Cost × 2 shifts)/ (30days × 3 shifts in a day)} = {(75000×2)/90} = Rs. 1667
= {(Cost × 2 shifts)/ (30days × 3 shifts in a day)} = {(20000×2)/90} = Rs. 445
= {(Cost × 2 shifts)/ (30days × 3 shifts in a day)} = {(50000×2)/90} = Rs. 1112
= {(Cost × 2 shifts)/ (30days × 3 shifts in a day)} = {(100000×2)/90} = Rs. 2224
= {(Cost × 2 shifts)/ (30days × 3 shifts in a day)} = {(120000×2)/90} = Rs. 2667
= Rs. 8115
= Rs. 36.00